Closed Bonnet Full Lift Safety Valve

Closed Bonnet Full Lift Safety Valve
Product Introduction:
Size Range: 3/4" ~ 16"
Pressure Rating: PN16 ~ PN100
Temperature Range: Carbon Steel: -20℃~350℃; Stainless Steel: -40℃~450℃; high-temp custom up to 550℃
Connection Type: Flanged
Material: Carbon Steel / Alloy Steel / Stainless Steel
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Description
Technical Parameters

Wenzhou Starry Valve Co., Ltd. is one of the most reliable manufacturers and suppliers of closed bonnet full lift safety valve in China. We are committed to providing high quality customized valves with low price. If you're going to buy bulk durable closed bonnet full lift safety valve, welcome to get quotation from our factory.

 

Size Range 3/4" ~ 16"
Pressure Rating PN16 ~ PN100
Temperature Range Carbon Steel: -20℃~350℃; Stainless Steel: -40℃~450℃; high-temp custom up to 550℃
Connection Type Flanged
Material Carbon Steel / Alloy Steel / Stainless Steel
Operation Spring-Loaded, Closed Bonnet, Full Lift
Suitable Medium Water, Steam, Air, Oil, Natural Gas etc.; Stainless Steel for Weakly Corrosive Media; Closed Structure for Toxic / Flammable Media

 

Features

1.Leak-Tight Closed-Bonnet No-Lever Structure

A42Y adopts fully-enclosed bonnet design with no manual test lever. All relief medium is guided to outlet discharge piping; no volatile or harmful medium escapes to atmosphere. Prevent dust and moisture entering internal spring components. Simple compact construction for locations where manual on-site lifting test is not required.

2.Full-lift Pop-Action with Back-Blow Disc

Built-in back-blow-disc assembly. Once reaching set-pressure, valve pops open instantly with lift ≥1/4 nozzle diameter for large-capacity relief. Adjustable nozzle ring allows blow-down tuning. Discharge performance conforms to API-520 capacity criteria, excellent for compressible gas and hydrocarbon service.

3.Stellite Hard-Alloy Overlay Sealing Pair

Nozzle and disc seating face hard-faced with Stellite cobalt-base alloy. High resistance against erosion and wear under cyclic relief operation. Seat tightness meets API-527 leakage standard, minimize seat-seepage risk for hydrocarbon and volatile-gas application.

4.Conventional Spring-Loaded Mechanical Performance

Pure spring-driven design without external power source. Set-pressure adjustable on-site. Automatic opening upon over-pressure; tight re-seating when pressure drops to blow-down range. Important note: this is non-bellows conventional type. Fluctuating superimposed back-pressure will affect set-pressure and re-seating performance. Select WA42Y bellows-balanced version for variable back-pressure conditions.

5.Multi-Material Options for Diverse Working Conditions

WCB carbon steel for general-purpose gas-hydrocarbon service; CF8 / CF8M stainless steel for corrosive fluid. NACE-MR0175 wetted trim can be specially ordered for wet-H₂S sour-service. Available for GB PN or ASME B16.5 pound-grade flange.

Typical Application Equipment

 

- Petrochemical pressure vessels, hydrocarbon storage tanks and separators

- LPG, petroleum-gas and volatile-medium process piping system

- Industrial pressure equipment requiring closed discharge without manual-lever test

- Chemical plant over-pressure protection for compressible gas medium

 

Working Principle & Application Notes

 

Closed bonnet Full lift Safety Valve is closed-bonnet full-lift spring-loaded safety valve without manual lever. Under normal operating pressure, spring force holds disc firmly against nozzle seat. When system pressure rises to set-pressure, medium thrust overcomes spring preload; back-blow-disc generates extra lifting force and valve pops fully open for large-capacity decompression. When pressure falls to blow-down reset value, spring pushes disc back into seating position for tight shut-off. Non-bellows conventional construction, variable back-pressure will cause set-pressure drift; choose WA42Y bellows-balanced model for fluctuating back-pressure.Closed bonnet Full lift Safety Valve not suitable for H₂S-containing sour-service unless NACE-compliant material upgrade is specified. Provide set-pressure, operating temperature, medium property and required relief-capacity for correct sizing before order.

 

A42 Series Models

A42Y-16C

A42Y-16P

A42Y-16R

A42Y-40

A42Y-40P

A42Y-40R

A42Y-100

A42Y-100P

A42Y-100R

KA42Y-16

DA42Y-16(P)

A42Y-25

A42Y-25P

A42Y-25R

A21Y-16R

DA42Y-25(P)

A42Y-64

A42Y-64P

A42Y-64R

A42Y-64

KA42Y-64

KA42Y-100

DA42Y-100(P)

DA42Y-25(P)

DA42Y-64(P)

 

 

Part Name

A42Y-C/KA42Y-C

A42Y-P/KA42Y-P

A42Y-R

DA42Y-P

1

Body

2Cr13/1Cr18Ni9Ti

ZG1Cr18Ni9Ti

ZG1Cr18Ni12Mo2Ti

ZG1Cr18Ni9Ti

2

Seat

WCB

ZG1Cr18Ni9Ti

ZG1Cr18Ni12Mo2Ti

LCB/ZG1Cr18Ni9Ti

3

Adjusting Ring

2Cr13/1Cr18Ni9Ti

1Cr18Ni9Ti

1Cr18Ni12Mo2Ti

1Cr18Ni9Ti

4

Disc Holder

2Cr13/1Cr18Ni9Ti

1Cr18Ni9Ti

1Cr18Ni12Mo2Ti

1Cr18Ni9Ti

5

Disc

2Cr13/1Cr18Ni9Ti

1Cr18Ni9Ti

1Cr18Ni12Mo2Ti

1Cr18Ni9Ti

6

Guide sleeve

2Cr13/1Cr18Ni9Ti

1Cr18Ni9Ti

1Cr18Ni12Mo2Ti

1Cr18Ni9Ti

7

Bonnet

ZG230-450

ZG230-450

ZG230-450

ZG1Cr18Ni9Ti

8

Spring

50CrVA

50CrVA, Teflon Coated

50CrVA, Teflon Coated

50CrVA

9

Stem

2Cr13

1Cr18Ni9Ti/1Cr18Ni12Mo2Ti

1Cr18Ni9Ti/1Cr18Ni12Mo2Ti

1Cr18Ni9Ti

10

Adjusting Bolt

45

2Cr13

2Cr13

2Cr13

11

Cap

ZG200-400

ZG200-400

ZG200-400

ZG230-450

 

Sealing surface of material

Co-based Hard Alloy Overlay

 

Closed bonnet Full Lift Safety Valve (mm)

 

Dimensions (mm)

Type

DN

do

D

K

g

g₁

b

f

f₁

Z-φd

DN¹

D₁

k₁

b₁

f'

f'₁

Z¹-φd¹

L

L₁

≈H

A42Y-16C
A42Y-16P
A42Y-16R
KA42Y-16C
DA42Y-16C(P)

20

15

105

75

/

55

16

2

/

4-14

25

115

85

/

65

16

2

/

4-14

110

95

378

25

16

115

85

/

65

16

2

/

4-14

32

140

100

/

78

18

2

/

4-18

110

95

378

32

20

140

100

/

78

18

2

/

4-18

40

150

110

/

85

18

3

/

4-18

115

100

378

40

25

150

110

/

85

18

3

/

4-18

50

165

125

/

100

20

3

/

4-18

120

110

406

50

32

165

125

/

100

20

3

/

4-18

65

185

145

/

120

20

3

/

4-18

135

120

450

65

40

185

145

/

120

20

3

/

4-18

80

200

160

/

135

20

3

/

8-18

160

140

520

80

50

200

160

/

135

20

3

/

8-18

100

220

180

/

155

22

3

/

8-18

170

135

525

100

65

220

180

/

155

22

3

/

8-18

125

250

210

/

185

22

3

/

8-18

195

175

690

125

80

250

210

/

185

22

3

/

8-18

150

285

240

/

210

24

3

/

8-23

210

190

780

150

100

285

240

/

210

24

3

/

8-23

175

310

270

/

240

26

3

/

8-23

255

230

838

200

125

340

295

/

265

26

3

/

12-23

250

405

355

/

320

30

3

/

12-26

300

260

992

250

150

405

355

/

320

30

3

/

12-26

300

460

410

/

375

30

4

/

12-26

350

320

1266

300

220

460

410

/

375

30

4

/

12-26

400

580

525

/

485

36

4

/

16-30

370

350

1283

350

250

520

470

/

435

34

4

/

16-26

500

715

650

/

608

44

4

/

20-34

500

450

1520

400

280

580

525

/

485

36

4

/

16-30

500

715

650

/

608

44

4

/

20-34

500

450

1530

A42Y-25C
A42Y-25P
A42Y-25R
KA42Y-25C
DA42Y-25(P)

20

15

105

75

/

55

16

2

/

4-14

25

115

85

/

65

16

2

/

4-14

110

95

378

25

16

115

85

/

65

16

2

/

4-14

32

140

100

/

78

18

2

/

4-18

110

95

378

32

20

140

100

/

78

18

2

/

4-18

40

150

110

/

85

18

3

/

4-18

115

100

378

40

25

150

110

/

85

18

3

/

4-18

50

165

125

/

100

20

3

/

4-18

120

110

406

50

32

165

125

/

100

20

3

/

4-18

65

185

145

/

120

20

3

/

4-18

135

120

450

65

40

185

145

/

120

22

3

/

8-18

80

200

160

/

135

20

3

/

8-18

160

140

520

80

50

200

160

/

135

22

3

/

8-18

100

220

180

/

155

22

3

/

8-18

170

135

525

100

65

230

190

/

160

24

3

/

8-23

125

250

210

/

185

22

3

/

8-18

195

175

690

125

80

270

220

/

188

28

3

/

8-26

150

285

240

/

210

24

3

/

8-23

210

190

780

150

100

300

250

/

218

30

3

/

8-26

175

310

270

/

240

26

3

/

8-23

255

230

838

200

125

360

310

/

278

34

3

/

12-26

250

405

355

/

320

30

3

/

12-26

300

260

992

250

150

425

370

/

332

36

3

/

12-30

300

460

410

/

375

30

4

/

12-26

350

320

1266

300

220

485

430

/

390

40

4

/

16-30

400

580

525

/

485

36

4

/

16-30

370

350

1283

A42Y-40C
A42Y-40P
A42Y-40R
KA42Y-40
DA42Y-40(P)

20

15

105

75

51

55

16

2

4

4-14

25

115

85

/

65

16

2

/

4-14

110

95

378

25

16

115

85

58

65

16

2

4

4-14

32

140

100

/

78

18

2

/

4-18

110

95

378

32

20

140

100

66

78

18

2

4

4-18

40

150

110

/

85

18

3

/

4-18

115

100

378

40

25

150

110

76

85

18

3

4

4-18

50

165

125

/

100

20

3

/

4-18

120

110

406

50

32

165

125

88

100

20

3

4

4-18

65

185

145

/

120

20

3

/

4-18

135

120

450

65

40

185

145

110

120

22

3

4

8-18

80

200

160

/

135

20

3

/

8-18

160

140

520

80

50

200

160

121

135

22

3

4

8-18

100

220

180

/

155

22

3

/

8-18

170

135

525

100

65

235

190

150

160

24

3

4.5

8-23

125

250

210

/

185

22

3

/

8-18

195

175

690

125

80

270

220

176

188

28

3

4.5

8-26

150

285

240

/

210

24

3

/

8-23

210

190

780

150

100

300

250

204

218

30

3

4.5

8-26

175

310

270

/

240

26

3

/

8-23

255

230

838

200

125

375

320

260

282

38

3

4.5

12-30

250

405

355

/

320

30

3

/

12-26

300

260

992

250

150

450

385

313

345

42

3

4.5

12-34

300

460

410

/

375

30

4

/

12-26

350

320

1266

A42Y-64
A42Y-64P
A42Y-64R
DA42Y-64(P)

20

10

125

90

51

68

22

2

4

4-18

25

115

85

58

65

16

2

4

4-14

110

100

264

25

16

140

100

58

78

22

2

4

4-18

32

140

100

66

78

18

2

4

4-18

110

100

277

32

20

155

110

66

82

24

2

4

4-23

40

150

110

76

85

18

3

4

4-18

130

110

289

40

25

170

125

76

95

24

3

4

4-23

50

165

125

88

100

20

3

4

4-18

130

120

319

50

32

180

135

88

105

26

3

4

4-23

65

185

145

110

120

22

3

4

8-18

155

130

389

65

40

205

160

110

130

28

3

4

8-23

80

200

160

121

135

22

3

4

8-18

175

160

493

80

50

215

170

121

140

30

3

4

8-23

100

235

190

150

160

24

3

4.5

8-23

175

160

483

100

65

250

200

150

168

32

3

4.5

8-26

125

270

220

176

188

28

3

4.5

8-25

195

195

613

150

88

345

280

204

240

38

3

4.5

8-34

200

375

320

260

282

38

3

4.5

12-30

285

260

894

A42Y-100
A42Y-100P
A42Y-100R
DA42Y-100(P)

20

10

125

90

51

68

22

2

4

4-18

25

115

85

58

65

16

2

4

4-14

110

100

264

25

16

140

100

58

78

24

2

4

4-18

32

140

100

66

78

18

2

4

4-18

110

100

277

32

20

155

110

66

82

24

2

4

4-23

40

150

110

76

85

18

3

4

4-18

130

110

289

40

25

170

125

76

95

26

3

4

4-23

50

165

125

88

100

20

3

4

4-18

130

120

319

50

32

195

145

88

112

28

3

4

4-26

65

185

145

110

120

22

3

4

8-18

155

130

389

65

40

220

170

110

138

32

3

4

8-26

80

200

160

121

135

22

3

4

8-18

175

160

493

80

50

230

180

121

148

34

3

4

8-26

100

235

190

150

160

24

3

4.5

8-23

175

160

483

100

65

265

210

150

172

38

3

4.5

8-30

125

270

220

176

188

28

3

4.5

8-25

195

195

613

150

88

355

290

204

250

46

3

4.5

12-34

200

375

320

260

282

38

3

4.5

12-30

285

260

894

 

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