Safety Release Valve

Safety Release Valve
Product Introduction:
Size Range: 3/4" ~ 16"
Pressure Rating: PN16 ~ PN100
Temperature Range: Carbon Steel: -20℃~350℃; Stainless Steel: -40℃~450℃; High-Temp Custom Up to 550℃
Connection Type: Flanged
Material: Carbon Steel /Stainless Steel
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Description
Technical Parameters

Wenzhou Starry Valve Co., Ltd. is one of the most reliable manufacturers and suppliers of safety release valve in China. We are committed to providing high quality customized valves with low price. If you're going to buy bulk durable safety release valve, welcome to get quotation from our factory.

 

Size Range 3/4" ~ 16"
Pressure Rating PN16 ~ PN100
Temperature Range Carbon Steel: -20℃~350℃; Stainless Steel: -40℃~450℃; High-Temp Custom Up to 550℃
Connection Type Flanged
Material Carbon Steel /Stainless Steel
Operation Spring-Loaded, Closed Bonnet, Full Lift, with Lifting Lever
Suitable Medium Water, Steam, Air, Oil, Natural Gas etc.; Stainless Steel for Weakly Corrosive Media; Closed Structure for Toxic/Flammable Media

 

Features

Sealed Closed Bonnet Full-lift Spring-loaded Structure

Adopts fully sealed closed bonnet structure, which isolates internal components from external dust, moisture and pollutants effectively. The full-lift design provides ultra-large discharge capacity, enabling rapid pressure relief for gas and steam systems. Different from micro-lift valves, it can realize instantaneous full opening to eliminate system overpressure, meeting national standard requirements for steam and gas overpressure protection.

Built-in Manual Lifting Wrench Design

Equipped with standard manual lifting wrench on the bonnet, supporting on-site manual opening inspection and regular performance verification. The wrench structure is compact and integrated without exposed gaps, which not only facilitates daily maintenance and pressure test inspection, but also avoids the defect of easy contamination of open-type wrench valves. It can also be used for emergency manual pressure relief in special working conditions.

Hard Alloy Overlay Sealing Surface

Valve seat and disc are overlaid with Stellite hard alloy. The sealing surface features high hardness, excellent anti-erosion, anti-abrasion and high-temperature resistance. It maintains zero leakage under rated working pressure, effectively solves the problem of medium scouring damage, and ensures long-term stable sealing performance and service life.

Fully Mechanical Automatic Operation

No external power source or auxiliary control system is required. The set pressure can be precisely adjusted on site according to system requirements. When the system pressure exceeds the preset value, the valve fully opens automatically for rapid pressure relief; when the pressure drops back to the allowable range, the valve closes tightly and automatically. The whole mechanical structure is stable, reliable and easy for daily maintenance.

 

Typical Application Equipment

 

- Industrial boiler and high-pressure steam pipeline systems

- Petrochemical, chemical gas and light oil pressure-bearing equipment

- Power plant steam auxiliary systems, heat exchangers and steam headers

- Industrial equipment with flammable, toxic media requiring sealed centralized discharge

- Pressure vessels and piping systems requiring regular on-site manual inspection

 

Working Principle & Application Notes

 

Safety release valve is specially designed for gas and steam overpressure protection, complying with the latest national safety valve specification standards. Carbon steel version is suitable for media at -20℃ ~ 350℃, and stainless steel version is applicable to weakly corrosive media within 450℃. Under normal working conditions, the valve keeps tight sealing. Once the system overpressures, the valve lifts fully in an instant to discharge medium efficiently and quickly reduce system pressure. It automatically resets and closes after pressure recovery. Suitable for steam and gas systems, prohibited for pure liquid medium conditions. It is the preferred replacement model for outdated micro-lift safety release valves in steam system rectification.

 

A44 Series Models

A44Y-16P

A44Y-25P

A44Y-40P

A44Y-64P

A44Y-100P

A44Y-16C

A44Y-16R

A44Y-25

A44Y-25R

A44Y-40

A44Y-40R

A44Y-64

A44Y-64R

A44Y-100

A44Y-100R

 

 

Part Name

A44Y-C

A44Y-P

A44Y-R

1

Body

WCB

ZG1Cr18Ni9Ti

CF8M

2

Seat

2Cr13

1Cr18Ni9Ti

316

3

Adjusting Ring

ZG2Cr13

ZG1Cr18Ni9Ti

0Cr18Ni12Mo2Ti

4

Disc Holder

ZG2Cr13

ZG1Cr18Ni9Ti

316

5

Disc

2Cr13

1Cr18Ni9Ti

316

6

Guide sleeve

2Cr13

1Cr18Ni9Ti

0Cr18Ni12Mo2Ti

7

Bonnet

ZG230-450

ZG230-450

ZG230-450

8

Spring

50CrVA

50CrVA, Teflon Coated

50CrVA, Teflon Coated

9

Stem

2Cr13

1Cr18Ni9Ti

1Cr18Ni12Mo2Ti

10

Lever

ZG200-400

ZG200-400

ZG200-400

11

Adjusting Bolt

45

2Cr13

2Cr13

12

Cap

ZG200-400

ZG200-400

316

 

Sealing Surface of Material

Co-based Hard Alloy Overlay

 

Safety Release Valve Main Dimension

 

Dimensions (mm)

Type

DN

do

D

K

g

g₁

b

f

f₁

Z-φd

DN¹

D₁

k₁

b₁

f'

f'₁

Z¹-φd¹

L

L₁

≈H

A44Y-16C
A44Y-16P
A44Y-16R

20

15

105

75

/

55

16

2

/

4-14

25

115

85

/

65

16

2

/

4-14

110

95

411

25

16

115

85

/

65

16

2

/

4-14

32

140

100

/

78

18

2

/

4-18

110

95

411

32

20

140

100

/

78

18

2

/

4-18

40

150

110

/

85

18

3

/

4-18

115

100

411

40

25

150

110

/

85

18

3

/

4-18

50

165

125

/

100

20

3

/

4-18

120

110

472

50

32

165

125

/

100

20

3

/

4-18

65

185

145

/

120

20

3

/

4-18

135

120

532

65

40

185

145

/

120

20

3

/

4-18

80

200

160

/

135

20

3

/

8-18

160

140

556

80

50

200

160

/

135

20

3

/

8-18

100

220

180

/

155

22

3

/

8-18

170

135

561

100

65

220

180

/

155

22

3

/

8-18

125

250

210

/

185

22

3

/

8-18

195

175

667

125

80

250

210

/

185

22

3

/

8-18

150

285

240

/

210

24

3

/

8-23

210

190

857

150

100

285

240

/

210

24

3

/

8-23

175

310

270

/

240

26

3

/

8-23

255

230

915

200

125

340

295

/

265

26

3

/

12-23

250

405

355

/

320

30

3

/

12-26

300

260

1073

250

150

405

355

/

320

30

3

/

12-26

300

460

410

/

375

30

4

/

12-26

350

320

1307

300

220

460

410

/

375

30

4

/

12-26

400

580

525

/

485

36

4

/

16-30

370

350

1233

350

250

520

470

/

435

34

4

/

16-26

500

715

650

/

608

44

4

/

20-34

500

450

1711

400

280

580

525

/

485

36

4

/

16-30

500

715

650

/

608

44

4

/

20-34

500

450

1780

A44Y-25
A44Y-25P
A44Y-25R

20

15

105

75

/

55

16

2

/

4-14

25

115

85

/

65

16

2

/

4-14

110

95

411

25

16

115

85

/

65

16

2

/

4-14

32

140

100

/

78

18

2

/

4-18

110

95

411

32

20

140

100

/

78

18

2

/

4-18

40

150

110

/

85

18

3

/

4-18

115

100

411

40

25

150

110

/

85

18

3

/

4-18

50

165

125

/

100

20

3

/

4-18

120

110

472

50

32

165

125

/

100

20

3

/

4-18

65

185

145

/

120

20

3

/

4-18

135

120

532

65

40

185

145

/

120

22

3

/

8-18

80

200

160

/

135

20

3

/

8-18

160

140

556

80

50

200

160

/

135

22

3

/

8-18

100

220

180

/

155

22

3

/

8-18

170

135

561

100

65

230

190

/

160

24

3

/

8-23

125

250

210

/

185

22

3

/

8-18

195

175

667

125

80

270

220

/

188

28

3

/

8-26

150

285

240

/

210

24

3

/

8-23

210

190

857

150

100

300

250

/

218

30

3

/

8-26

175

310

270

/

240

26

3

/

8-23

255

230

915

200

125

360

310

/

278

34

3

/

12-26

250

405

355

/

320

30

3

/

12-26

300

260

1073

250

150

425

370

/

332

36

3

/

12-30

300

460

410

/

375

30

4

/

12-26

350

320

1307

300

220

485

430

/

390

40

4

/

16-30

400

580

525

/

485

36

4

/

16-30

370

350

1233

350

250

555

490

/

448

44

4

/

16-34

500

715

650

/

608

44

4

/

20-34

500

450

1711

400

280

620

550

/

505

48

4

/

16-36

500

715

650

/

608

44

4

/

20-34

500

450

1780

A44Y-40
A44Y-40P
A44Y-40R

20

15

105

75

51

55

16

2

4

4-14

25

115

85

/

65

16

2

/

4-14

110

95

411

25

16

115

85

58

65

16

2

4

4-14

32

140

100

/

78

18

2

/

4-18

110

95

411

32

20

140

100

66

78

18

2

4

4-18

40

150

110

/

85

18

3

/

4-18

115

100

411

40

25

150

110

76

85

18

3

4

4-18

50

165

125

/

100

20

3

/

4-18

120

110

472

50

32

165

125

88

100

20

3

4

4-18

65

185

145

/

120

20

3

/

4-18

135

120

532

65

40

185

145

110

120

22

3

4

8-18

80

200

160

/

135

20

3

/

8-18

160

140

556

80

50

200

160

121

135

22

3

4

8-18

100

220

180

/

155

22

3

/

8-18

170

135

561

100

65

235

190

150

160

24

3

4.5

8-23

125

250

210

/

185

22

3

/

8-18

195

175

667

125

80

270

220

176

188

28

3

4.5

8-26

150

285

240

/

210

24

3

/

8-23

210

190

857

150

100

300

250

204

218

30

3

4.5

8-26

175

310

270

/

240

26

3

/

8-23

255

230

915

200

125

375

320

260

282

38

3

4.5

12-30

250

405

355

/

320

30

3

/

12-26

300

260

1073

250

150

450

385

313

345

42

3

4.5

12-34

300

460

410

/

375

30

4

/

12-26

350

320

1307

300

220

515

450

364

408

46

4

4.5

16-34

400

580

525

/

485

36

4

/

16-30

370

350

1233

350

250

580

510

422

465

52

4

5

16-36

500

715

650

/

608

44

4

/

20-34

500

450

1711

400

280

660

585

474

535

58

4

5

16-41

500

715

650

/

608

44

4

/

20-34

500

450

1711

A44Y-64
A44Y-64P
A44Y-64R

20

10

125

90

51

68

22

2

4

4-18

25

115

85

58

65

16

2

4

4-14

110

100

297

25

16

140

100

58

78

22

2

4

4-18

32

140

100

66

78

18

2

4

4-18

110

100

310

32

20

155

110

66

82

24

2

4

4-23

40

150

110

76

85

18

3

4

4-18

130

110

322

40

25

170

125

76

95

24

3

4

4-23

50

165

125

88

100

20

3

4

4-18

130

120

352

50

32

180

135

88

105

26

3

4

4-23

65

185

145

110

120

22

3

4

8-18

155

130

425

65

40

205

160

110

130

28

3

4

8-23

80

200

160

121

135

22

3

4

8-18

175

160

570

80

50

215

170

121

140

30

3

4

8-23

100

235

190

150

160

24

3

4.5

8-23

175

160

560

100

65

250

200

150

168

32

3

4.5

8-26

125

270

220

176

188

28

3

4.5

8-25

195

195

690

150

100

345

280

204

240

38

3

4.5

8-34

200

375

320

260

282

38

3

4.5

12-30

285

260

935

A44Y-100
A44Y-100P
A44Y-100R

20

10

125

90

51

68

22

2

4

4-18

25

115

85

58

65

16

2

4

4-14

96

85

297

25

16

140

100

58

78

24

2

4

4-18

32

140

100

66

78

18

2

4

4-18

110

100

310

32

20

155

110

66

82

24

2

4

4-23

40

150

110

76

85

18

3

4

4-18

130

110

322

40

25

170

125

76

95

26

3

4

4-23

50

165

125

88

100

20

3

4

4-18

130

120

352

50

32

195

145

88

112

28

3

4

4-26

65

185

145

110

120

22

3

4

8-18

155

130

425

65

32

220

170

110

138

32

3

4

8-26

80

200

160

121

135

22

3

4

8-18

175

160

570

80

40

230

180

121

148

34

3

4

8-26

100

235

190

150

160

24

3

4.5

8-23

175

160

560

100

50

265

210

150

172

38

3

4.5

8-30

125

270

220

176

188

28

3

4.5

8-25

195

195

690

150

80

355

290

204

250

46

3

4.5

12-34

200

375

320

260

282

38

3

4.5

12-30

285

260

935

 

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