Safety Valve Oil and Gas

Safety Valve Oil and Gas
Product Introduction:
Size Range: 1" ~ 6"
Pressure Rating: PN16 – PN100
Temperature Range: –29°C ~ 200°C
Connection Type: Flanged
Material: Carbon Steel / Stainless Steel
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Description
Technical Parameters

Wenzhou Starry Valve Co., Ltd. is one of the most reliable manufacturers and suppliers of safety valve oil and gas in China. We are committed to providing high quality customized valves with low price. If you're going to buy bulk durable safety valve oil and gas, welcome to get quotation from our factory.

 

Size Range 1" ~ 6"
Pressure Rating PN16 – PN100
Temperature Range –29°C ~ 200°C
Connection Type Flanged
Material Carbon Steel / Stainless Steel
Operation KA41: Automatic Low-Lift Relief on Over-pressure (Lift Height ≤1/40 of Throat Diameter); KA42: Automatic Full-Lift Relief on Over-pressure (Lift Height ≥1/4 of Throat Diameter)
Suitable Medium H₂S-Containing Natural Gas, Oilfield Associated Gas, Acidic Oil and Gas Media

 

Features

1.NACE-Compliant Sulfur-Resistant Material System

All pressure-bearing and medium-contact parts are selected and treated strictly per NACE MR0175 / ISO15156 standard, effectively resisting sulfide stress-corrosion-cracking (SSCC) and hydrogen-induced cracking (HIC). Special anti-sulfur coating for spring to prevent hydrogen-brittlement failure under wet-H₂S environment, guarantee long-term safe operation in sour oil-gas field, desulfurization unit and sour-water stripping system.

2.Differentiated Micro-lift / Full-lift Structure Design

KA41 micro-lift type achieves gradual stable pressure relief, ideal for liquid-phase sour medium, reduces loss of hazardous process fluid. KA42 full-lift type is equipped with back-blow disc structure for large-capacity instant discharge, meeting fast over-pressure relief requirement for sour natural gas and acid gas pipeline. Two structures cover liquid-phase and gas-phase sour-service respectively.

3.Closed-Bonnet Centralized Discharge Construction

Fully closed bonnet structure prevents toxic sour medium leakage to atmosphere. Outlet flange allows connecting closed vent piping for centralized collection and treatment of poisonous H₂S-containing medium. Avoid personnel hazard and environmental pollution, fit for petrochemical and on-site oil-gas plant safety specifications.

4.Stellite Hard-Alloy Overlay Sealing Pair

Valve seat and disc overlaid with Stellite hard alloy with sulfur-resistant adaptation. Good anti-erosion and wear-resistant performance under sour-medium scouring. Strict sealing performance according to API 527 leakage standard, maintain reliable tight-shut-off under rated working pressure for toxic sour-service.

5.Fully-Mechanical Automatic Operation

No external power supply required. Set pressure can be precisely adjusted on-site. Valve opens automatically upon system over-pressure, closes tightly when pressure falls back to allowable range. Stable mechanical performance, convenient inspection and maintenance for oil-gas field remote installation points.

Typical Application Equipment

 

- Sour-natural-gas pressure vessels and gathering pipelines in oil-gas fields

- Refinery acid-containing oil-water buffer tank and pressure-bearing apparatus

- On-site hazardous sour-medium equipment requiring NACE anti-sulfur certification

 

Working Principle & Application Notes

 

Safety valve oil and gas is special spring-loaded relief valve developed for wet-H₂S sour corrosive environment. KA41 micro-lift for liquid-phase sour-media; KA42 full-lift for sour-gas large-flow discharge. All wetted parts satisfy NACE MR0175 anti-sulfide-cracking requirement, operating temperature limited within -29℃ ~200℃. Do NOT exceed temperature limit for sour-service; Safety valve oil and gas series are forbidden for H₂S-containing medium.

 

Main Performance Parameters

Model

Set Pressure Pk / MPa

Seat Tightness Test Pressure / MPa

Discharge Pressure / MPa

Reseating Pressure / MPa

Lift Height / mm

Applicable Temperature / °C

Applicable Medium

Discharge Coefficient

KA42Y-16C
KA42Y-16P

Pk=0.1-1.6

When Pk ≤ 0.3: Pk − 0.03
When Pk > 0.3: 90% of Pk

≤ 1.1 × Pk

≥ 85% of Pk

≥ 1/4 of Throat Diameter

-29-121

Sour Natural Gas

0.7

KA42Y-40
KA42Y-40P

Pk=1.3-4.6

KA42Y-64
KA42Y-64P

Pk=3.2-6.4

KA42Y-100
KA42Y-100P

Pk=5.0-10

 

Main Parts & Materials

Model

Part Name

Body

Seat / Guide Sleeve

Spring

Adjusting Screw

KA42Y-16C
KA42Y-40
KA42Y-64
KA42Y-100

Carbon Steel

Cr-Ni-Ti Stainless Steel

50CrVA (Fluoroplastic Coated)

Carbon Steel

KA42Y-16P
KA42Y-40P
KA42Y-64P
KA42Y-100P

Cr-Ni-Ti Stainless Steel

Chromium Stainless Steel

 

Safety Valve Oil And Gas Main Dimension

 

Dimensions (mm)

KA42Y-16C,KA42Y-16P,KA42Y-25,KA42Y-25P

Nominal Diameter (DN)

Dimensions /mm

Weight /kg

L

L1

D

D1

D2

b

Z-φd

d0

H

Discharge Flange

25

100

95

115

85

65

16

4-φ14

15

250

PN16
DN32

10

32

115

100

140

100

78

18

4-φ18

20

277

PN16
DN40

11

40

120

110

150

110

84

18

4-φ18

25

281

PN16
DN50

13

50

135

120

165

125

99

20

4-φ18

32

307

PN16
DN65

15

80

170

135

200

160

132

20

8-φ18

50

429

PN16
DN100

40

100

200

160

220

180

158

22

8-φ18

65

530

PN16
DN125

61

150

250

210

280

240

210

24

8-φ23

100

675

PN16
DN200

120

 

KA42Y-40,KA42Y-40P

Nominal Diameter (DN)

Dimensions /mm

Weight /kg

L

L1

D

D1

D2

D6

b

Z-φd

d0

H

Discharge Flange

25

100

95

115

85

65

58

16

4-φ14

15

250

PN16
DN32

11

32

115

100

140

100

76

66

18

4-φ18

20

287

PN16
DN40

12

40

120

110

150

110

85

76

18

4-φ18

25

291

PN16
DN50

15

50

135

120

165

125

100

88

20

4-φ18

32

335

PN16
DN65

19

80

170

135

200

160

135

121

22

8-φ18

50

503

PN16
DN100

54

100

200

160

220

180

160

150

24

8-φ23

65

580

PN16
DN125

75

150

250

210

280

240

218

204

30

8-φ25

100

742

PN16
DN200

162

 

KA42Y-64,KA42Y-64P

Nominal Diameter (DN)

Dimensions /mm

Weight /kg

L

L1

D

D1

D2

D6

b

Z-φd

d0

H

Discharge Flange

40

135

120

165

125

95

76

24

4-φ23

25

346

PN16
DN50

30

50

160

130

175

135

105

88

26

4-φ23

32

368

PN16
DN65

35

80

175

160

210

170

140

121

30

8-φ23

50

500

PN16
DN100

80

100

220

200

250

200

168

150

32

8-φ25

65

835

PN16
DN125

110

 

KA42Y-100,KA42Y-100P

Nominal Diameter (DN)

Dimensions /mm

Weight /kg

L

L1

D

D1

D2

D6

b

Z-φd

d0

H

Discharge Flange

40

135

120

165

125

95

76

26

4-φ23

25

346

PN16
DN50

30

50

160

130

175

135

105

88

28

4-φ25

32

368

PN16
DN65

34

80

175

160

210

170

140

121

34

8-φ25

50

500

PN16
DN100

80

100

220

200

250

200

168

150

38

8-φ30

65

835

PN16
DN125

110

150

285

260

350

290

250

204

46

12-φ34

100

890

PN16
DN200

170

 

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