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| Size Range | 1" ~ 6" |
| Pressure Rating | PN16 – PN100 |
| Temperature Range | –29°C ~ 200°C |
| Connection Type | Flanged |
| Material | Carbon Steel / Stainless Steel |
| Operation | KA41: Automatic Low-Lift Relief on Over-pressure (Lift Height ≤1/40 of Throat Diameter); KA42: Automatic Full-Lift Relief on Over-pressure (Lift Height ≥1/4 of Throat Diameter) |
| Suitable Medium | H₂S-Containing Natural Gas, Oilfield Associated Gas, Acidic Oil and Gas Media |
Features
All pressure-bearing and medium-contact parts are selected and treated strictly per NACE MR0175 / ISO15156 standard, effectively resisting sulfide stress-corrosion-cracking (SSCC) and hydrogen-induced cracking (HIC). Special anti-sulfur coating for spring to prevent hydrogen-brittlement failure under wet-H₂S environment, guarantee long-term safe operation in sour oil-gas field, desulfurization unit and sour-water stripping system.
KA41 micro-lift type achieves gradual stable pressure relief, ideal for liquid-phase sour medium, reduces loss of hazardous process fluid. KA42 full-lift type is equipped with back-blow disc structure for large-capacity instant discharge, meeting fast over-pressure relief requirement for sour natural gas and acid gas pipeline. Two structures cover liquid-phase and gas-phase sour-service respectively.
Fully closed bonnet structure prevents toxic sour medium leakage to atmosphere. Outlet flange allows connecting closed vent piping for centralized collection and treatment of poisonous H₂S-containing medium. Avoid personnel hazard and environmental pollution, fit for petrochemical and on-site oil-gas plant safety specifications.
Valve seat and disc overlaid with Stellite hard alloy with sulfur-resistant adaptation. Good anti-erosion and wear-resistant performance under sour-medium scouring. Strict sealing performance according to API 527 leakage standard, maintain reliable tight-shut-off under rated working pressure for toxic sour-service.
No external power supply required. Set pressure can be precisely adjusted on-site. Valve opens automatically upon system over-pressure, closes tightly when pressure falls back to allowable range. Stable mechanical performance, convenient inspection and maintenance for oil-gas field remote installation points.
Typical Application Equipment
- Sour-natural-gas pressure vessels and gathering pipelines in oil-gas fields
- Refinery acid-containing oil-water buffer tank and pressure-bearing apparatus
- On-site hazardous sour-medium equipment requiring NACE anti-sulfur certification
Working Principle & Application Notes
Safety valve oil and gas is special spring-loaded relief valve developed for wet-H₂S sour corrosive environment. KA41 micro-lift for liquid-phase sour-media; KA42 full-lift for sour-gas large-flow discharge. All wetted parts satisfy NACE MR0175 anti-sulfide-cracking requirement, operating temperature limited within -29℃ ~200℃. Do NOT exceed temperature limit for sour-service; Safety valve oil and gas series are forbidden for H₂S-containing medium.
|
Main Performance Parameters |
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|
Model |
Set Pressure Pk / MPa |
Seat Tightness Test Pressure / MPa |
Discharge Pressure / MPa |
Reseating Pressure / MPa |
Lift Height / mm |
Applicable Temperature / °C |
Applicable Medium |
Discharge Coefficient |
|
KA42Y-16C |
Pk=0.1-1.6 |
When Pk ≤ 0.3: Pk − 0.03 |
≤ 1.1 × Pk |
≥ 85% of Pk |
≥ 1/4 of Throat Diameter |
-29-121 |
Sour Natural Gas |
0.7 |
|
KA42Y-40 |
Pk=1.3-4.6 |
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|
KA42Y-64 |
Pk=3.2-6.4 |
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|
KA42Y-100 |
Pk=5.0-10 |
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|
Main Parts & Materials |
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|
Model |
Part Name |
|||
|
Body |
Seat / Guide Sleeve |
Spring |
Adjusting Screw |
|
|
KA42Y-16C |
Carbon Steel |
Cr-Ni-Ti Stainless Steel |
50CrVA (Fluoroplastic Coated) |
Carbon Steel |
|
KA42Y-16P |
Cr-Ni-Ti Stainless Steel |
Chromium Stainless Steel |
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Safety Valve Oil And Gas Main Dimension
|
Dimensions (mm) |
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|
KA42Y-16C,KA42Y-16P,KA42Y-25,KA42Y-25P |
|||||||||||
|
Nominal Diameter (DN) |
Dimensions /mm |
Weight /kg |
|||||||||
|
L |
L1 |
D |
D1 |
D2 |
b |
Z-φd |
d0 |
H |
Discharge Flange |
||
|
25 |
100 |
95 |
115 |
85 |
65 |
16 |
4-φ14 |
15 |
250 |
PN16 |
10 |
|
32 |
115 |
100 |
140 |
100 |
78 |
18 |
4-φ18 |
20 |
277 |
PN16 |
11 |
|
40 |
120 |
110 |
150 |
110 |
84 |
18 |
4-φ18 |
25 |
281 |
PN16 |
13 |
|
50 |
135 |
120 |
165 |
125 |
99 |
20 |
4-φ18 |
32 |
307 |
PN16 |
15 |
|
80 |
170 |
135 |
200 |
160 |
132 |
20 |
8-φ18 |
50 |
429 |
PN16 |
40 |
|
100 |
200 |
160 |
220 |
180 |
158 |
22 |
8-φ18 |
65 |
530 |
PN16 |
61 |
|
150 |
250 |
210 |
280 |
240 |
210 |
24 |
8-φ23 |
100 |
675 |
PN16 |
120 |
|
KA42Y-40,KA42Y-40P |
||||||||||||
|
Nominal Diameter (DN) |
Dimensions /mm |
Weight /kg |
||||||||||
|
L |
L1 |
D |
D1 |
D2 |
D6 |
b |
Z-φd |
d0 |
H |
Discharge Flange |
||
|
25 |
100 |
95 |
115 |
85 |
65 |
58 |
16 |
4-φ14 |
15 |
250 |
PN16 |
11 |
|
32 |
115 |
100 |
140 |
100 |
76 |
66 |
18 |
4-φ18 |
20 |
287 |
PN16 |
12 |
|
40 |
120 |
110 |
150 |
110 |
85 |
76 |
18 |
4-φ18 |
25 |
291 |
PN16 |
15 |
|
50 |
135 |
120 |
165 |
125 |
100 |
88 |
20 |
4-φ18 |
32 |
335 |
PN16 |
19 |
|
80 |
170 |
135 |
200 |
160 |
135 |
121 |
22 |
8-φ18 |
50 |
503 |
PN16 |
54 |
|
100 |
200 |
160 |
220 |
180 |
160 |
150 |
24 |
8-φ23 |
65 |
580 |
PN16 |
75 |
|
150 |
250 |
210 |
280 |
240 |
218 |
204 |
30 |
8-φ25 |
100 |
742 |
PN16 |
162 |
|
KA42Y-64,KA42Y-64P |
||||||||||||
|
Nominal Diameter (DN) |
Dimensions /mm |
Weight /kg |
||||||||||
|
L |
L1 |
D |
D1 |
D2 |
D6 |
b |
Z-φd |
d0 |
H |
Discharge Flange |
||
|
40 |
135 |
120 |
165 |
125 |
95 |
76 |
24 |
4-φ23 |
25 |
346 |
PN16 |
30 |
|
50 |
160 |
130 |
175 |
135 |
105 |
88 |
26 |
4-φ23 |
32 |
368 |
PN16 |
35 |
|
80 |
175 |
160 |
210 |
170 |
140 |
121 |
30 |
8-φ23 |
50 |
500 |
PN16 |
80 |
|
100 |
220 |
200 |
250 |
200 |
168 |
150 |
32 |
8-φ25 |
65 |
835 |
PN16 |
110 |
|
KA42Y-100,KA42Y-100P |
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|
Nominal Diameter (DN) |
Dimensions /mm |
Weight /kg |
||||||||||
|
L |
L1 |
D |
D1 |
D2 |
D6 |
b |
Z-φd |
d0 |
H |
Discharge Flange |
||
|
40 |
135 |
120 |
165 |
125 |
95 |
76 |
26 |
4-φ23 |
25 |
346 |
PN16 |
30 |
|
50 |
160 |
130 |
175 |
135 |
105 |
88 |
28 |
4-φ25 |
32 |
368 |
PN16 |
34 |
|
80 |
175 |
160 |
210 |
170 |
140 |
121 |
34 |
8-φ25 |
50 |
500 |
PN16 |
80 |
|
100 |
220 |
200 |
250 |
200 |
168 |
150 |
38 |
8-φ30 |
65 |
835 |
PN16 |
110 |
|
150 |
285 |
260 |
350 |
290 |
250 |
204 |
46 |
12-φ34 |
100 |
890 |
PN16 |
170 |
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